F.A.A. to Allow a 787 Flight, With Crew Only
Federal regulators said on Wednesday that
they had approved one flight of a Boeing 787, with a flight crew but no
passengers, as the company's engineers study possible changes to the
plane's electrical systems that could reduce the risk of another battery
fire.
The flight would
be the first for a 787 since aviation authorities grounded the
innovative aircraft last month after two incidents with its lithium-ion
batteries. The Federal Aviation Administration said it would let Boeing
return one 787 from a painting plant in Fort Worth to its plant near
Seattle. It has not yet approved flights to conduct tests on the
batteries.
The flight,
scheduled for Thursday, will come as the National Transportation Safety
Board is expected to raise questions about how the F.A.A. certified the
787's battery before it began flying passengers in 2011. The safety
board, which has been performing tests of its own as part of its
investigation into the battery problems, is seeking to find out why
weaknesses with the batteries were not picked up in Boeing's original
testing program.
The
safety board is looking at whether the F.A.A. fully understood any
potential issues with the volatile new batteries before it approved
their use under special conditions.
Deborah
Hersman, the safety board's chairman, told reporters on Wednesday that
it would probably take investigators several more weeks to determine
what happened with the Boeing batteries.
Boeing
engineers are working on a range of possible technical overhauls. These
include making the battery cells more resistant to shocks to keep
excess heat from spreading from one cell to another, causing the kind of
thermal runaway that occurred in the two recent events. Boeing
officials have said they are also working on building more solid
containment cases and better venting mechanisms in the event of
overheating.
None of
this has been tested or approved yet, a process that could take months.
And until more is known about the cause of the recent incidents, the
grounding order is unlikely to be lifted soon.
The
787 is the first commercial airplane to use large lithium-ion batteries
for major flight functions. All 50 of Boeing's 787s that were delivered
to airlines have been grounded since mid-January.
"I
would not want to categorically say that these batteries are not safe,"
Ms. Hersman said during a briefing with reporters on Wednesday. "Any
new technology, any new design, there are going to be some inherent
risks. The important thing is to mitigate them."
Boeing
officials said that they were exploring numerous ways to strengthen the
batteries and that it was premature to think any of those would be
approved by regulators without more information.
Boeing
officials said they remained confident that they could keep using the
lithium-ion batteries, and they hoped that finding a way to strengthen
the batteries might allow them to do so. But officials said the company
also had a team of engineers working on alternatives involving more
conventional batteries in case regulators banned them.
Boeing
picked the new lithium-ion technology because it provided more power
than traditional batteries of the same size. But battery experts have
questioned their use because, under certain conditions, they can
overheat and ignite.
The
F.A.A.'s decision to certify the batteries has come under scrutiny in
recent weeks. While the federal regulator is stretched thin with too few
inspectors, and typically relies on testing data from Boeing, lithium
batteries are an area where the agency has some expertise. It has had to
deal for years with fires involving lithium-ion batteries shipped as
cargo or carried by passengers in their computers or cellphones.
Ms.
Hersman will provide an update on Thursday on the investigation's
process. But while she said the safety board was in a position to rule
out some problems, it was unlikely to be able to say what happened for
some time.
She said that
she would not rule out the use of lithium batteries "categorically,"
but insisted that the safeguards Boeing had put in place failed when a
Japan Airlines plane experienced a fire while parked at Logan Airport in
Boston.
"Obviously what
we saw in the 787 battery fire in Boston shows us there were some risks
that were not mitigated, that were not addressed," she said. She added
that the fire was "not what we would have expected to see in a brand-new
battery in a brand-new airplane."
The
safety board, she said, was also examining the special conditions the
F.A.A. ordered Boeing to follow in using the batteries and whether they
should have been updated later.
The
F.A.A.'s conditions were fairly general, and required Boeing to create
the means to contain any fire or vent any smoke to keep it from
spreading into the cabin and putting the plane at risk if a battery
failed.
"What happens is
that when an aircraft is certified it basically gets locked into the
standards that were in existence at the time," Ms. Hersman said.
The
fleet's grounding is not affected by the one-time F.A.A. permit and no
one except crew members will be allowed on board the plane from Fort
Worth. The plane, which still belongs to Boeing, was scheduled to be
delivered to China Southern Airlines.
The
F.A.A. said that before takeoff, the Boeing crew should perform a
number of inspections to verify that the batteries and cables showed no
signs of damage. While airborne, the crew must also "continuously
monitor the flight computer for battery-related messages, and land
immediately if one occurs," the F.A.A. said.
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